Saturday, February 23, 2008

Olive, aglio, pane, pizza

We need to make about 3kg of bread until the son comes home. One of the questions before us is the potential loading of a type '00' flour dough (100:60:2:~0.2 / flour:water:salt:yeast)

Olives

The first cultivation of olives is believed to come from Semitic peoples in the near east. The word 'olive' derives from the Greek, ἐλαίς (elias), which may derive from Agean (ewi--oil). Strangely, this is not an Indo-European root, which suggests the olive was discovered, rather than brought with the Indo-European migrations. The Romans spread the word for olives through Latin (oliva-Italian, olive--French, etc.) Thanks to the Arab invasions of Iberia in the 700's, Spanish and Portuguese have aceitunas and azeitonas as their words for olives. The meaning is the same:

Aceituna=az + zait=the + 'olive' or the + 'oil'



We will use Kalamata olives for the bread. Kalamata olives are cured when the fruit is purple and nearly ripe. The curing technique is washing in water to remove bitterness, followed by lactic acid fermentation in 8% NaCl brine. Kalamata olives have lower sodium and more oil than green Spanish Olives (prepared by leaching bitter compounds in lye, NaOH, followed by brine fermentation). For more information, click here.

Garlic

The desired effect in this bread is to have a Kalamata olive flavor with herb overtones. The garlic should be muted. One way of muting the pungency of garlic is to destroy the alliinase enzyme that converts alliin to allicin, the pungent component. Full cloves were roasted in olive oil sufficient to coat. This also results in some browning as sugars are caramelized. (Strangely, Professor Tung-Hsi Yu, has studied most of the garlic roasting volatile reactions. He is across the street from Johnson & Johnson in Rutgers)

Pre Treatment

Sponge method using very little yeast. The barley malt enzymes in the all purpose flour should break down starches while the small yeast colony grows overnight.
  • 400gm King Arthur all purpose unbleached (protein ~10-11%)
  • 240gm water at 40C
  • much less than 1gm yeast--dust on an espresso spoon
Mix 9 minutes at second speed to make dough ball. Spray dough ball with water and cover. Leave to develop 10 hours at 27C room temperature (Miami).


Sponge at start and after 10 hours


The olive-garlic mix

Mix the following morning

  • 100gm whole clove garlic
  • 15cc virgin olive oil
Toss the above in a cast iron container and roast at 180C for approximately 15 minutes, until the garlic begins to turn lightly brown. The pungency of the garlic will have changed to a complex, roast-sweet caramel odor. Remove from the oven and let cool.

  • 100gm pitted kalamata olives, chopped (100% of garlic weight)
  • Oregano to taste
  • Herbes de Provence to taste
  • About 15gm white wine vinegar (15% of garlic weight)

Chop the garlic and toss with the olives, spices and vinegar. Let stand.


Garlic after 10 minutes; it should chop with a sticky consistency



Mixing

The sponge will be divided in two to make a plain pizza dough and olive-garlic bread.

Plain Dough
To make 1kg:
  • Use 240gm sponge (about 25% total weight)
  • 285 gm additional water at 40C
  • 475 gm KA all-purpose flour
  • 13gm salt (~2% of flour weight)
Mix the sponge and water using a paddle to spread the developed yeast for 20 minutes. Add salt and dissolve. Then add flour and mix 9 minutes for complete gluten development.

Olive-garlic dough

To make 1.6kg of dough (without filling)

  • Use 400gm sponge (about 25% total weight)
  • 450 gm additional water at 40C
  • 10gm melao mixed in water
  • ~2gm yeast--a little more dust on the spoon.
  • 750 gm KA all purpose flour
  • 20 gm salt
Mix water, melao and yeast and mix with sponge for 20 minutes. There will be little activity.

(Please note--dry yeast has best activity when rehydrated at 35-40C as water of this temperature will protect the dehydrated yeast cell walls. For a brief treatment of the lipid cell wall interface versus water temperature see Lallemand Inc. yeast technology.)

Mix salt to dissolve. Then add flour and mix on second speed to farinograph recommendations: 9 minutes.

Special Mixing Note

Vegetables and oil can reduce the binding strength of gluten in dough so these are added after mechanical mixing. This is accomplished by stretching the newly mixed dough on the bench and folding the garlic-olive mixture into the sheeted dough. The folded dough is manually kneaded. This will have portions of the mixture breaking out of the dough ball in the early stages. Keep the bench floured and continue working manually until the mixture is well incorporated into the bread.


Stretch dough and spread with olives and garlic


After first folding, then when fully incorporated

Rising and forming


Both doughs were left to rise in a 40C proofer through two knockdowns. (This dough has very little yeast.) First knockdown was after 90 minutes; development was slow. Second knockdown was after 60 minutes.

Garlic-olive loaves were divided into two 800gm loaves. The pizza dough was made into 5 200gm boules.

The garlic-olive bread is left to rise in improvised banetton baskets made from stainless steel bowls lined with linen. Rising time is about 50 minutes. At the end of rising, their bases are floured and placed on a wood peel for the oven.


Linen lining, newly formed dough (800gm each), rising

Baking

Oven at 220C, soaked for at least 45 minutes. This temperature is lower than usual for the oven and is intended to allow the olive-garlic bread to be dryer than usual. Bake 45 minutes then left to cool in oven with door open for an additional 20 minutes.



After rising and in the oven

Pizza

The pizza was simply prepared with tomato sauce and brined onions (onions brined in 3% salt w/w H2O + 3% brown sugar w/w H2O. Some garlic slices added to brine). Onions rinsed from brine and tossed with virgin olive oil prior to baking. Cheese is cacio romano.

Finished Products and comments:




Olive-garlic bread developed good crumb with 1-3mm bubbles. Bread is aromatic, principally of olives and fines herbes, with garlic flavor in the background. A very good bread for dipping in oil.

Improvements:

  • This could use a stronger flour (12% protein) for a lighter crumb.
  • Olives and garlic add additional moisture to the dough that is released when baking
  • Pizza crust was excellent. Nutty flavor.

Saturday, January 19, 2008

Bread for Priority Mail


From the Collico company, Chile

The son seems to have eaten all of the bread before leaving for university...

The questions for today's bread are
  • Will a high salt pre-treatment result in a different flavor?
  • Will King Arthur Artisan Flour, even though it has a lower protein content produce a light dough?
  • What is the best shape to fit into a USPS Priority Mail box O-FRB1 ( 11" X 8.5" X 5.5" )?
  • Does the old Collico yeast from Chile still work?
Small note: Collico is an old Chilean company founded by Hermann Immanuel Kunstmann in 1850. It is the major supplier of yeast in Chile

The formula

A standard 100:60 bread

  1. Flour: 3600 gm (=2200gm KA Artisan+800gm KA Bread+300gm KA All Purpose Unbleached + 300gm KA Whole Wheat)
  2. Water: 2160gm
  3. Collico Instant Yeast: 14gm (0.38%)
  4. Salt: 72gm
  5. Melao: 10gm

Pre Treatment

  • Mix 300gm KA All-Purpose Unbleached with 300gm KA WW. The WW has no malted barley flour, so that the alpha and beta amylase in the KA All-Purpose should act upon the entire 600gm flour mass.
  • Add a 672gm solution of 2M NaCl made from 600gm water + 72 gm salt. (This is the equivalent of 12% w/v salt brine.
  • Mix to form a thick batter.
  • Allow to rest for 8-10 hours at 40C in proofer.
[The high molarity salt solution should inhibit any lactobacillus fermentation. Depending on the amylase reaction, there may still be sugars derived from the low-temperature pre-treatment.]


The flour-2M NaCl mix after 8 hours at 40C -- Negativa Approves

Mixing

  • Weigh out the remaining 3kg (=2.2kg KA Artisan + 0.8kg KA Bread)
Liquid Mix
  • Weigh 1800-240gm(since already in batter)=1560gm water. (There was an error in weighing that made this 80gm short=1480gm) Heat to 40C
  • Mix 14gm yeast with 10gm melao into warm liquid
  • Let dissolve 5 minutes
  • Mix gently with paddle at lowest speed for 20 minutes (aerobic growth)


Aerobic Growth after 20 minutes of paddle

  • Mix pre-treatment batter, liquid, and 3kg flour.
  • Mix 7-8 minutes at first speed (This is from KA farinograph information)

Rising

Rising temperature 27C.

First hour showed moderate rise. When knocked down, the dough was still resistant and somewhat dense. At second hour, the dough was much higher with better force and lightness.
Dough went to forming at the end of the third hour. The fermentation structure was active and the dough was extremely light.

After 3 hours of rising with two-knockdowns

Forming

The dough was formed into:

  • 4 x 400gm loaves in couchette
  • 4 x 400gm batons that proofed for 40 minutes, then were stretched and cut into ciabatta
  • 26 x 95gm pistolet rolls
Total=3200+2500=5700gm OK

Les couchettes----



The batons of protein are stretched out a cleaved using a stainless steel enzyme, similar to the PCR process

Baking

Bake at 230C with stones soaked at temperature for >40 minutes. The rolls and ciabatta were baked at 13 minutes, the loaves for 15 minutes.


THE T-N-T Sandwich

A good thing to do with fresh, hot bread...
  • Slice one ripe tomato into thin slices
  • On the cutting board, sprinkle the tomato slices with coarse salt, dried basil (it rehydrates as the salt pulls water out of the tomatoes from osmosis), olive oil (light drizzle) and...
  • TABASCO sauce or TABASCO Chipotle sauce


Therefore, we have a Tomato and Tabasco sandwich. T-N-T.


Commentary



The finished bread has good crumb structure that is light, but is slightly less open than when the mix of 90:10 KA Bread:KA WW is used. The 'nose' is fresh and of grains, as would be expected from a low-yeast bread (<1% yeast). Flavor is good with light sweetness hints of nuts. Overall, less chewy than the full KA Bread.

Unfortunately, it is not clear if the weaker structure is due to the use of a slightly less 'strong' artisan flour, or if the less strong flour was actually developing adequate gluten, but the resulting gluten strands were being damaged by the bran present in the whole wheat. This suggests a second experiment using only KA artisan flour.

It is probable that amylase activity produced sufficient sugars even under the conditions of 2M salt solution as is evidenced by the rapid and strong development during rising. The light sweetness could again show a lack of bacillus strains. Again, this requires validation by a non-brine pre-treatment.

How much bread can fit in the box?


Approximately 2kg....

Saturday, January 12, 2008

Pizza before the son leaves

This will be a fast dough, 4-5 hours with no pre-treatment. We want three artsy pizzas and about a 1kg of bread rolls for the son's trip to the university.

Pre Treatment


None--Use the small Kitchen Aid K5SS

Mixing

This is a regular Italian dough mix without oil that usually gets put into pizzas.

Flour mix:

  • 100gm KA WW
  • 900gm KA Bread Flour
Fluid Mix

  • 600gm water at 40C
  • 8gm yeast (NEA MAGIA Greek yeast)
  • 10gm Melao
  • 20gm salt
Proofed the water and yeast with melao for 20 minutes until we had a good foam. Mixed the resulting wort with salt, and added this to flour. Mixing was modified by new information from King Arthur that suggests maximum gluten developed after 7 minutes at second speed on mixer (2 on the Hobart K5SS)











Rising

First knockdown at 1hr, slight, but good growth. Temperature about 26C.

Second knockdown

Forming

Divide into 3 x 200gm for pizza and 11 x 100gm for rolls (to be taken on plane)

=600+1100=1700gm

From mix=600gm water+1000gm flour + 20 gm salt + 10gm yeast + 10gm melao=1650gm OK


Baking

Ovens max at 250C with 60 minutes of temperature soak for the baking stones for pizza.

Try 230C with 30 minutes of soak for stones with rolls. This is to reduce baking time and create a darker crust.

Pizzas:

The topping experiment will use fresh vegetables softened in a vinegar brine, then rinsed, tossed in virgin olive oil and cooked on the top of the pizza.

The last experiment showed that tomatoes processed this way gave off too much water for a thin crust. We will separate the tomatoes from this topping to correct the water.


Pepers and Onions

  • Thin slice 250gm of onion and 250gm of peppers into long strips after deveining.
  • Mix a 3% (w/w) salt brine. However use 90% water, 10% white wine vinegar in the fluid
  • Add 3-5 gm of TABASCO paste (this is a neat ingredient that is available only in Avery Island) (Red Tabasco comes in 3 pound paste form. There are laso two intermediate moisture products — Tabasco pulp, which is the meat of the Tabasco pepper, and Processor’s Blend, which is more pepper skin. -- McIlhenny food service)
  • Place peppers and onions in a sealed container so that the mixture can be pressed down to keep all the vegetables under the vinegar-salt brine.

Cut onions and peppers under 3% vinegar brine, then pressed to keep under fluid


Cherry tomatoes

  • Split tomatoes (250gm) then mix with 3% salt (8gm), garlic powder and dry oregano
  • Place mixture in sealed container and press down create spiced juice.

Cut tomatoes sprinkled with coarse salt, then placed in a press form and...



Tomato sauce

  • 1 onion minced
  • sauté in olive oil until translucent and slightly blonde
  • add 250gm tomato sauce
  • add juice from brined tomatoes (a little too much salt)
  • pepper, garlic, oregano, parsley to taste
  • simmer until slightly thickened (10-15 minutes)
Other toppings

  • Raclette cheese--A classic cheese for melting and scraping onto bread. This may be a nice change from the usual, bland, mozzarella.
  • Natural organic salami coated with fennel seeds
  • Anchovies, soaked in water to remove the 1000s of mg of salt these things usually come in.

Finished Goods

Sunday, December 30, 2007

The bread for the end of the year

Pre-treatment

Mixed 400gm of King Arthur WW with 600gm King Arthur bread flour and wet with 600gm water.

Left in oven at 25C overnight with a final push to 60C for 3 hours prior to mixing.

Mixing


Made a mix of 3kg flour (2kg KA Bread + 1kg KA all purpose) with an additional 1.8kg of water at 40C

Using 8gm of La Vahiné Levure de Boulangerie in the above water with 15gm Melao . The Melao and yeast are left for 20 minutes to proof, then added to the pre-treated dough.


Mixed 9 minutes by timer.

Made an error of leaving out salt. However added 45g of salt in 300g of water via bassinage, then corrected flour density with 500g of KA bread flour to compensate for potential over mixing. Mixed additional 5 minutes.

Rising

Room temperature about 24C. Slow rise the first hour, then knocked down. Better rise in 2nd hour, then knocked down.

Ovens on at 2h 30 min of rising










Forming


Formed 5 x 400g in couchette
44 x 100g in roll
4 x 175g for pizza

Total 7300gm approximate.

From dough=1600g from tempering dough (allows amylase from barley malt to work) + 4800g from main addition + 800g bassinage to correct for lack of salt + 50g other=7250g




Baking

Soak stones at >40 minutes at 225C convection electric.
Steam from iron steam pot.

Rolls work OK at 13 minutes.
Loaves work better at 15-16 minutes





Pizzas

  • Tomatoes thin sliced and marinated in salt, basil, Tabasco paste, oil and vinegar.
  • Onions feather sliced with thin sliced garlic soaked in hot brine and vinegar. Drained, then tossed in oil and tarragon mustard with herbes de provence.
  • Mozzarella Cheese
  • Chorizo Español.